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    Massive personalized customization:New development of mass personalization
    XIAO Renbin
    Computer Integrated Manufacturing System    2023, 29 (12): 4215-4226.   DOI: 10.13196/j.cims.2023.0651
    Abstract3227)      PDF (1797KB)(10371)       Save
    Based on the review on evolution of the production mode,a three-dimensional structure including customer,production and service dimensions was proposed to describe the production mode,and the basic connotation of each dimension was stated in a clear way.In view of the analysis of personalized requirements and personalized products,it was found that there existed asynchronous inconsistency between these two,and then the non-routine natural requirement overrun law was extracted.Furthermore,by introducing the concept of targeted service,the consistency between the two was promoted,and a new production mode,massive personalized customization was formed.Under the three-dimensional structure description of the production mode,the craft production and mass production had been degraded to a one-dimensional structure,while mass customization and mass personalization belonged to a two-dimensional structure.Two core components for implementing massive personalized customization including data-driven design for mass personalization and resilient manufacturing systems for massive personalized customization were proposed,and especially several key technologies contained by them were discussed.Targeted service was illustrated at both conceptual and technological levels,and five major production modes from craft production to massive personalized customization were analyzed from the perspective of value co-creation.The results showed that the massive personalized customization could effectively realize individual requirement through targeted service and had sufficient value co-creation capability.Examining the Haier Group′s “RenDanHeYi” mode,the analysis showed that such a mode was mass customization mode through targeted service to make it conduct the conversion of the interval value of the service dimension from small to large.Relying on targeted service,massive personalized customization could achieve overall optimization of the three dimensions of production mode,which was new development of mass personalization.
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    Digital twin shop-floor manufacturing operations management platform
    ZHANG Yongping, ZUO Ying, LIU Bo, HU Tianliang, LIU Tingyu, LIU Xiaojun, LYU Haiyang, ZHU Yiming, SHI Yiming, WU Heng, HE Honghong, SUN Hanlin, ZHANG Yifan, HU Pengfei, ZOU Xiaofu, LI Ruiqi, WANG Zitong, TAO Fei
    Computer Integrated Manufacturing System    2024, 30 (1): 1-13.   DOI: 10.13196/j.cims.2024.0065
    Abstract247)      PDF (3454KB)(824)       Save
    Cyber-physical integration in manufacturing enabled by digital twins is the mainstream direction of manufacturing development in the digital economy era.As a basic unit of manufacturing,digital twin shop-floors can improve manufacturing operation management capabilities to adapt to multiple scenarios based on fusion decisions of trusted data and models.A digital twin shop-floor manufacturing operation management platform is proposed to address the needs of lean,flexible and intelligent manufacturing operation management,as well as the difficulties in adapting manufacturing operation management capabilities to physical requirements,adapting manufacturing operation management modes to physical states,and adapting manufacturing operation management strategies to physical scenarios.Its system composition,characteristics and key technologies are also elaborated and discussed respectively.On this basis,as manufacturing operation management extends towards cross-organization and cross-enterprise intelligent collaboration including physical resources and virtual resources,a collaborative operation management strategy of “organization-management-standardization-insight-decision-making-improvement” for intelligent production control was proposed.It provided a series of theoretical and methodological references to support theoretical research and application of manufacturing operations management within shop-floors,within enterprises,and across enterprises.
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    Multi-point vibration response prediction in frequency domain based on deep transfer learning
    CUI Zhenkai, WANG Cheng, HE Ting, LI Haibo, LAI Xiongming, ZHANG Yiwen
    Computer Integrated Manufacturing System    2023, 29 (8): 2524-2536.   DOI: 10.13196/j.cims.2023.08.002
    Abstract292)      PDF (4253KB)(525)       Save
    To address the problems of long training time and low prediction accuracy due to the need to build a neural network model for each frequency point independently and to select the initial value of the neural network model independently and randomly for multipoint frequency-domain vibration response prediction by a Multiple Input Multiple Output Artificial Neural Network (MIMO-ANN),a multi-point frequency-domain vibration response prediction method based on MIMO-ANN and model transfer learning was proposed.The data-driven multipoint frequency-domain vibration response prediction problem under unknown uncorrelated multi-source loads was described formally,and its differences was compared with the data-driven multi-point frequency-domain vibration response prediction problem under known uncorrelated multi-source loads.The self-power spectra known vibration response at a certain frequency point were constructed as the input and the self-power spectra of with unknown vibration response as the output,and the unknown point vibration response prediction model at that frequency was built using MIMO-ANN;based on the continuity of the transfer function in the frequency domain,the weights of the trained MIMO-ANN at this frequency were used as the initial values of the MIMO-ANN at neighboring frequency;the historical data at this neighboring frequency were used for training to obtain the prediction model at this frequency;the process was repeated until all the models at all frequencies were trained.This method solved the matrix pathological inverse problem,obtained better initial values of the neural network model,was not easy to fall into local optimum and speeded up the convergence of the neural network.The results of multi-point response prediction on the experimental data set of cylindrical shell acoustic vibration showed that the proposed method had higher prediction accuracy and better training efficiency than the methods based on no transfer learning ANN,multiple linear regression and transfer function under the condition of unknown load from multiple sources.
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    Key technologies and development trends of digital twin-based production system simulation software
    LUO Ruiping, SHENG Buyun, HUANG Yuzhe, JIAN Yuchao, SONG Kun, LU Yingkang, CHEN Geng, JIANG Feng
    Computer Integrated Manufacturing System    2023, 29 (6): 1965-1982.   DOI: 10.13196/j.cims.2023.06.015
    Abstract221)      PDF (3640KB)(524)       Save
    With the improvement of design and manufacturing process intelligence,the research on production system simulation based on digital twin technology is of great significance for domestic autonomous industrial software.On the basis of analyzing the characteristics and application requirements of production system simulation software based on digital twin,the key technologies of production system simulation software were described,including digital twin,production system twin model construction,production system simulation optimization and discrete event-based simulation engine.The application of production system simulation software was summarized by integrating the current domestic and foreign production system simulation software.Based on the simulation software features of digital twin production system,and the close integration with digital twin model high-fidelity representation,efficient design,efficient simulation,and human-computer interaction,the technical challenges and trends of digital twin-based production system simulation software were discussed to provide reference for the independent research and development of digital twin-based production system simulation software in China.
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    AGV path planning method for workshop driven by digital twin
    XIAO Zheng, CHENG Shupei, ZHENG Dongwei, YAN Junwei, LOU Ping, WANG Xinggang
    Computer Integrated Manufacturing System    2023, 29 (6): 1905-1915.   DOI: 10.13196/j.cims.2023.06.010
    Abstract143)      PDF (1997KB)(510)       Save
    Intelligent logistics is one of the five core industries for intelligent manufacturing,in which the workshop logistics distribution is an essential part.To solve the Automated Guided Vehicle AGV path planning problem in an automatic assembly workshop,an AGV path planning method driven by digital twin was proposed.An environment twin model of workshop was established,and then the conflict-free path planning algorithm based on the environment map twin model was designed.The twin model data is updated timely.With regard to delivery task orders arriving in real time,the improved A* algorithm combined with the dynamic adjacency matrix and time window matrix in the environment map twin model was used to plan conflict-free paths for the corresponding AGV in order of task priority.The simulation results of the proposed method proved that the time cost of task completion and conflict adjustment were reduced by 13.4% and 17.54% respectively.
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    Production plan analysis oriented collaborative manufacturing process modeling language and modeling/simulation system
    ZHANG Li, YANG Zitian, GE Ning, LIU Yi
    Computer Integrated Manufacturing System    2023, 29 (5): 1415-1428.   DOI: 10.13196/j.cims.2023.05.001
    Abstract252)      PDF (5153KB)(474)       Save
    Collaborative manufacturing across enterprises involves many types of elements,complex linkage relations and large internal and external uncertainties,which leads to weak collaborative operation ability.In view of the weak top-level management ability and the lack of effective planning analysis methods for collaborative manufacturing,a collaborative manufacturing process modeling language for production plan analysis was proposed,which provided a domain abstract modeling and model simulation tool for decision level.To define the language,the domain knowledge of collaborative manufacturing was summarized,and a conceptual model was developed.Based on the model,a collaborative manufacturing process modeling language Collaborative Manufacture oriented Process Modeling Language (CoM-PML) was defined.A modeling and simulation system based on CoM-PML named Process Optimization Modeling Enterprise System for Collaborative Manufacturing (POMES4CM) was developed to assist decision level to analyze the complete product cycle and resource utilization rateby executing multi-process simulation.The collaborative manufacturing process of three complex products was selected for case validation,the process model and production plan with guiding significance were obtained,which verified the effectiveness of the method and system.
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    3D visual monitoring system of industrial robot based on digital twin
    DU Yingying, LUO Ying, PENG Yibing, LIU Xuan, WU Jingning
    Computer Integrated Manufacturing System    2023, 29 (6): 2130-2138.   DOI: 10.13196/j.cims.2023.06.027
    Abstract299)      PDF (1503KB)(431)       Save
    To realize the transparent and real-time visual monitoring of industrial robot in the working process,a three-dimensional real-time visual monitoring system of industrial robot based on digital twin was proposed.On the basis of improved digital twin system framework,the digital twin of the robot was established and the physical unit modeling was realized.The twin data obtained were stored,transmitted and parsed in real time.To realize the three-dimensional real-time monitoring of the robot,the physical unit and virtual unit were mapped in real time with transmit data.Furthermore,a prototype system was developed to verify the proposed system,which proved its feasibility and effectiveness.
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    Mobile robot path planning based on improved A*-DWA algorithm
    LIU Yuming, HUANG Haisong, FAN Qingsong, ZHU Yunwei, CHEN Xingran, HAN Zhenggong
    Computer Integrated Manufacturing System    2024, 30 (1): 158-171.   DOI: 10.13196/j.cims.2022.0634
    Abstract204)      PDF (7730KB)(421)       Save
    To reduce the energy consumption of the mobile robot and improve the completion rate of a given task in the dynamic environment under the condition of limited energy or insufficient supply,a path planning method based on the integration of energy-saving A* algorithm and dynamic window approach was proposed.Considering the road slope,friction and other factors,the energy consumption model of the robot was constructed,and a new path search criterion based on energy cost was proposed.Aiming at the problem of energy loss caused by redundant paths and multiple transitions,a path optimization method based on dynamic benchmark transition penalty,triangular pruning and string-definite arc transition method was proposed to ensure the optimal global path energy consumption.To solve the problem of poor flexibility of dynamic window method in narrow environment,the improved A* and dynamic window method were combined,and the heading angle self-adjustment strategy was proposed to enhance the dynamic obstacle avoidance ability.The global energy saving path deviation evaluation and energy consumption evaluation sub-functions were designed to plan the local energy saving path.Simulation results showed that the proposed method had significant improvement in energy consumption,smoothness and dynamic obstacle avoidance,and was more advantageous in complex and narrow scenes.
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    Construction of digital twin model for transmission system based on meta-action theory
    YANG Xin, FAN Zhengang, RAN Yan, ZHANG Genbao, WANG Zhichao, CHEN Yifan
    Computer Integrated Manufacturing System    2023, 29 (6): 1795-1810.   DOI: 10.13196/j.cims.2023.06.002
    Abstract108)      PDF (4212KB)(410)       Save
    Digital Twin (DT) technology is gradually moving from theoretical research to engineering application,as a future orientation leading to intelligence and digitization.Aiming at the DT technology for practical engineering application,the construction with the DT model frame for the transmission system of the electromechanical device based on meta-action theory and its key technologies was explored.The historical origin of parts to meta-action theory was expounded,the related concepts of meta-action theory and the origin of DT technology were introduced,and the differences between meta-action theory and traditional methods were compared.On this basis,starting with the advantages and characteristics of meta-action,the meta-action theory was introduced into the DT technology of the transmission system by taking it as the underlying architecture.Then the connotation of the DT transmission system was proposed and three levels of unit-level,chain-level and system-level twins were defined in detail.A five-dimensional frame of the DT transmission system based on meta-action theory was constructed.Taking the transmission system of a certain type of CNC turntable as an example,the real-time monitoring DT system was constructed,and the application framework of DT technology was given.The applicability of the digital twin model was verified and it had some practical significance and application value in engineering.
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    Development of digital twin system for process manufacturing workshop driven by data/model fusion
    YIN Yanchao, LI Wang, TANG Jun, YIN Yanlei
    Computer Integrated Manufacturing System    2023, 29 (6): 1916-1929.   DOI: 10.13196/j.cims.2023.06.011
    Abstract165)      PDF (4747KB)(407)       Save
    In view of the serious coupling between processes in the flow manufacturing process,the difficulty of process modeling,low linkage and intelligent level of production activity planning,a multi-dimensional digital twin model of workshop covering the whole variable space of process flow driven by data and model fusion and its system architecture were proposed.By integrating the static model and dynamic data of workshop production,the entity object model of equipment running through different processes in the production process was established.The characteristics of coupling production line entity object were described from geometry,behavior,rules and other dimensions,then the digital accurate mapping of static and dynamic multi-dimensional attributes of process equipment was realized.On this basis,the digital twin system supporting system data interactive mapping workshop which included physical production line,virtual production line and information service was built.Based on OPC UA and Kepware communication technology,the static and dynamic virtual real mapping and iterative operation mechanism weredeveloped that realized the conversion from coupling of workshop physical manufacturing process to coupling ofparameters of each twin.The application verification was carried out based on the silk production test line of a process manufacturing enterprise.It provided a method and realization approach to solve the problem of collaborative interaction and iterative operation caused by the complex coupling of process industry.
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    Fault diagnosis method of centrifugal pump driven by digital twin
    ZHANG Shengwen, YANG Linghe, CHENG Dejun
    Computer Integrated Manufacturing System    2023, 29 (5): 1462-1470.   DOI: 10.13196/j.cims.2023.05.005
    Abstract197)      PDF (4409KB)(406)       Save
    Digital twin technology is not only the core of realizing information and physical integration,but also the key to realizing digital fault diagnosis.To realize real-time mapping,real-time fault prediction and fault information feedback in time of physical space and information space,the digital twin-driven fault diagnosis method for centrifugal pump units was proposed.The digital twin technology was used to construct the digital twin mapping model of centrifugal pump unit.Based on the digital twin mapping model,the fault prediction was realized in real time by the data-driven fault diagnosis method,the fault result verification method of model simulation was used to complete the fault result verification,and the verification result was used as the condition for digital twin model correction and deep learning model adjustment.The fault diagnosis system was developed with the help of Unity3D platform,and the feasibility of the system was verified by three working conditions.
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    Literature review and prospect analysis for quantitative models and methods of quality function deployment
    LUO Xinggang, ZHAO Zixuan, LI Jing, ZHANG Zhongliang
    Computer Integrated Manufacturing System    2023, 29 (5): 1668-1683.   DOI: 10.13196/j.cims.2023.05.023
    Abstract113)      PDF (16057KB)(402)       Save
    Quality Function Deployment (QFD) is a kind of quality management method that combines both qualitative and quantitative techniques.QFD is driven by customer requirements,transfers the pivot of quality management to the stage of product design,and assure the product quality form the source.After QFD was proposed,by integrating modern artificial intelligence methods,optimization theories,computer technology,applied mathematical tools,many scholars had presented a lot of new extended models and methods based on the basic theory and framework of QFD.The up-to-date literature papers related to the quantitative models and methods of QFD was collected,classified,compared and discussed in this paper.By considering the recent research trends,some QFD-related research fields were also presented,which were suggested to be specifically concerned in the future.
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    Design and development of high performance gear transmission database software
    LIU Huaiju, ZHANG Hongchun, WEI Peitang, JIA Chenfan, LI Yang
    Computer Integrated Manufacturing System    2023, 29 (8): 2513-2523.   DOI: 10.13196/j.cims.2023.08.001
    Abstract169)      PDF (4892KB)(394)       Save
    To solve the nonstandard management of gear basic data and function deficiencies in domestic gear software,a High-Performance Gear Transmission Database and Design Software (HPGTDS) was developed by using the C++ programming language,the Qt application framework,and the SQLite database engine.HPGTDS was applied in the gear industry for design,analysis,and production management,enabling high-efficiency flow management and scientific data analysis of gear materials,manufacturing processes,gear structures,and operating performance.The gear transmission system design module including working-condition analysis,cycle-life prediction,bearing selection and structure optimization functions was developed,thus the design and multi-objective optimization of gear transmission systems with complicated variable boundary conditions were realized.HPGTDS was successfully applied in the weight reduction of a co-rotating twin-screw gear transmission system and a heavy-duty gear database of vehicles,providing effective support for the high-performance gear industry.
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    Consumer's green preference,big data targeted advertising and evolution of mobile phone green marketing strategies
    LI Chunfa, HU Peipei, LIU Huanxing
    Computer Integrated Manufacturing System    2023, 29 (5): 1731-1746.   DOI: 10.13196/j.cims.2023.05.028
    Abstract86)      PDF (6273KB)(380)       Save
    The influence of consumer's green preference is increasingly prominent,and the reasonable and effective introduction of Big Data Targeted Advertising (BDTA) has become a new problem for mobile phone manufacturers and retailers to choose green marketing strategies.In view of the effect of BDTA considering consumer's green preference and its influence on the green marketing strategies of mobile phone manufacturers and retailers,an evolutionary game model of manufacturers' and retailers' green marketing strategies involving BDTA was constructed,and the influence of consumer's green preference and BDTA introduction on the green marketing strategies of manufacturers and retailers was revealed.A multi-agent simulation model was built on Netlogo platform to test the effectiveness.By designing scenario control experiments,the impact of BDTA on the marketing strategy of both sides was analyzed.The result showed that:①the expected revenue of green marketing of manufacturers and retailers was increased by introducing the BDTA with consideration of the consumers' green preference;②the evolutionary equilibrium of manufacturers' and retailers' green marketing strategies was affected by consumer's green preference and BDTA input intensity;③if consumer's green preference was higher than a certain threshold,the manufacturers' BDTA cost allocation coefficient increased,green marketing was the evolutionary stable strategy of manufacturers and retailers;if consumer's green preference was lower than a certain threshold,the manufacturers' BDTA cost allocation coefficient increased,non green marketing was the evolutionary stable strategy of manufacturers and retailers;④considering consumer's green preference,if the improvement coefficient of sales inventory cost and the attenuation coefficient of known information consumers decreased,green marketing was the evolutionary stable strategy of manufacturers and retailers.
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    Connotation,architecture and key technologies of digital twin machine tools
    ZHANG Lei, LIU Jianhua, ZHUANG Cunbo, YAO Mengqi, CHEN Fuhua, YUAN Miaomiao, WANG Yong
    Computer Integrated Manufacturing System    2023, 29 (6): 1983-1995.   DOI: 10.13196/j.cims.2023.06.016
    Abstract132)      PDF (3163KB)(352)       Save
    Under the background of intelligent manufacturing,how to make full use of the new generation of information technology to promote the intelligent upgrading of machine tools is the key to achieving high-quality development of machine tools.The connotation and architecture of digital twin machine tool were elaborated in detail.Three key technologies of digital twin machine tool were refined,including data perception and fusion technology,mechanism-data-knowledge hybrid driven digital twin modeling and virtual-real synchronization technology,and dynamic optimization and collaborative control technology of multi-level parameters.A case study of digital twin machine tool was presented,which provided a basis for the research of digital twin enabling machine tools intelligence,and promotes the development of machine tools intelligence.
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    Real-time monitoring of milling tool state based on digital twin
    LIU Minghao, YUE Caixu, XIA Wei, ZHANG Juntao, LIU Xianli
    Computer Integrated Manufacturing System    2023, 29 (6): 2118-2129.   DOI: 10.13196/j.cims.2023.06.026
    Abstract106)      PDF (3140KB)(329)       Save
    Considering the defects in mechanical processing,including unstable manufacturing,poor data timeliness and weak real-time monitoring visualization,in light of the principle of “combining the real with the virtual,controlling the real with the virtual”,a real-time monitoring method for milling cutter status was proposed based on digital twin technology,and the digital twins of co-existence and mutual control of physical space and virtual space were constructed.A structural model of milling cutter status monitoring system based on the digital twin five-dimensional model was built,and the composition of the five-layer system architecture was defined.Three key technologies to realize the twin system framework were elaborated respectively,that were the digital space construction of CNC machine tools,the transmission and management of multi-source heterogeneous data,and the digital twin-driven milling cutter condition monitoring.The milling of a thin-wall part was described to demonstrate the feasibility and effectiveness of the monitoring method,with a view to providing a new approach and idea for the comprehensive control of high-grade CNC machine tool processing.
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    Research and implementation of digital twin system for industrial robot palletizing
    CHEN Yujiao, ZENG Shiyu, HE Hongjie, CHEN Fan
    Computer Integrated Manufacturing System    2023, 29 (6): 1930-1940.   DOI: 10.13196/j.cims.2023.06.012
    Abstract103)      PDF (4001KB)(326)       Save
    To improve the intelligent level of industrial robot palletizing,the digital twinning system of industrial robot palletizing was researched and designed by combining the digital twinning technology with the robot palletizing process.The architecture of digital stacking twinning system was analyzed,the function module and operation mechanism of the system was designed,and the implementation methods of data integration module,virtual scene construction module,virtual robot stacking module and visual auxiliary service module of digital twinning system of industrial robots were expounded.The virtual visualization prediction and strategy optimization information feedback of industrial robot palletizing based on digital twin technology were realized by integrating the robot operation data in real palletizing scenario.The digital twinning system for industrial robot palletizing was designed and developed.The effectiveness of the system was verified through the physical palletizing scene data as an example,and the application of digital twinning technology in industrial robot intelligent palletizing was tried.
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    Research and prospect of product style computing
    LUO Shijian, WANG Yao, LIU Changao, TIAN Xin, SHEN Chengyi
    Computer Integrated Manufacturing System    2023, 29 (10): 3425-3439.   DOI: 10.13196/j.cims.2023.10.018
    Abstract165)      PDF (3637KB)(319)       Save
    Product style is an essential factor in product development and product family design that has the potential to bring significant benefits.With advancements in artificial intelligence and biometric technology,there have been notable changes in people's perception of product style and the intelligent generation method of product style.However,a comprehensive discussion on the complete evolution and future trend of this area has yet to be achieved.In this regard,a systematic review of 427 publications and identified 67 core documents was conducted in the field from 2000 to the present to provide a basic understanding and exploration of product style research from four dimensions:product design style cognition and measurement,product design style calculation,product design style aesthetic evaluation and product design style market design.Furthermore,the development of key technologies in four stages including cognition and measurement technology of product stylized design thinking,the knowledge extraction and expression technology of product stylized conceptual design,generation,evolution of product stylized conceptual design,and intelligent optimization and evaluation of product stylized conceptual design were analyzed.The research hotspots and future development directions of product style calculation from four aspects of product stylized design driven by swarm intelligence collaborative innovation and cloud intelligent design platform led by AIGC,Chinese style intelligent cultural creative product design,Product stylization innovative design ecology were identified,which provided a theoretical basis for product style calculation research.
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    Summary and prospect of industrial internet  based on bibliometric analysis
    TANG Guofeng, FENG Ziyu, LI Dan, AI Xingzheng
    Computer Integrated Manufacturing System    2023, 29 (9): 3216-3228.   DOI: 10.13196/j.cims.2023.09.029
    Abstract76)      PDF (5444KB)(300)       Save
    At present,the development of industrial Internet has entered the deep cultivation stage of practice from the concept popularization,and the related research and application has gradually become the focus of theoretical and practical circles.To comprehensively and deeply understand the research status of industrial Internet at home and abroad and look forward to the future,the relevant research literature was analyzed by bibliometric method.The research showed that the research process of industrial Internet could be divided into two stages:exploration period(2012-2016)and development period(2017-present);literature keywords had gradually evolved from concept definition and bottom technology development to industry application,service quality management,energy consumption management,etc;the literature research topics were roughly presented according to the logical venation of "environment-technology-application",and the high-frequency keywords can be clustered into five clusters.The related research was discussed from the perspective of time and clustering,and the future research direction was prospected.
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    Adaptive update method of digital twin model for feed system based on hybrid drive
    HUANG Hua, LI Jiaran, ZHAO Qiuge, ZHI Xiaobo
    Computer Integrated Manufacturing System    2023, 29 (6): 1840-1851.   DOI: 10.13196/j.cims.2023.06.005
    Abstract119)      PDF (2494KB)(296)       Save
    To solve the low accuracy of simulation results due to the single model form of the CNC machine tool feed system built by traditional modeling methods and the lack of online real-time interaction with the physical space,an adaptive updating method of Digital Twin (DT) model for feed system based on hybrid drive of mechanism model and data-driven model was proposed.With the characteristics of multi-domain coupling of the feed system,the mechanical and electrical integration DT mechanism model was established by employing the physical modeling tool Simulink/Simscape.At the same time,based on the Long Short-Term Memory (LSTM) neural network,the DT data drive model was obtained by using a large amount of historical data training,and then the DT model of the feed system was obtained by combing the two models.On this basis,the recursive least squares algorithm with forgetting factor was used to update the model and improve the adaptability of the model.The effectiveness of the proposed method was verified by experiments on the virtual and real synchronous motion of the biaxial feed system.
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    Method for predicting surface quality of parts based on visualization of motion parameters in NC machining
    WU Jichun, ZHOU Miezhi, XU Ke, HU Zhu, ZHOU Huicheng, FAN Dapeng
    Computer Integrated Manufacturing System    2023, 29 (9): 2963-2970.   DOI: 10.13196/j.cims.2023.09.009
    Abstract43)      PDF (4178KB)(294)       Save
    The flexible speed planning control method is adopted to make the motion parameters such as speed,acceleration and Jerk continuous as possible in CNC machining,reducing the impact of the tool on the parts during the speed change process and improving the processing quality.However,motion parameters such as speed are rarely stored as intermediate variables during machining,and it is difficult to correspond to the surface quality of specific parts.The continuity and smoothness of motion parameters have an important causal relationship to the improvement of surface quality.On this basis,the motion parameters were saved to estimate the surface quality by visualizing the motion parameters.In this method,the real-time motion parameters of the NC system were collected,and the corresponding relationship were established between the parameters and the surface space points of the parts.According to the different size and intensity of the motion parameters,the gradient color method was used to match the corresponding space points,and the surface quality was adjusted by whether the color changes uniformly.An example results showed that the method was simple and efficient,and performance could be a good estimation of feedrate planning.
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    Human-robot collaboration digital twin modeling technology based on axiom design
    LIU Xin, LI Gongfa, XIANG Feng, JIANG Guozhang, TAO Bo, JIANG Du, SUN Ying
    Computer Integrated Manufacturing System    2023, 29 (11): 3547-3559.   DOI: 10.13196/j.cims.2023.0I01
    Abstract231)      PDF (3355KB)(294)       Save
    Humanistic intelligent manufacturing is an important direction for the development of intelligent manufacturing in the future,and safe and credible human-robot collaboration is the basis for realizing humanistic intelligent manufacturing.The idea of virtual reflection and virtual control of reality emphasized by digital twin matches the human-robot collaboration needs,which provides new ideas for the new paradigm shift of human-robot collaboration for human-centered intelligent manufacturing.At present,there is a lack of research on the modeling method of the human-robot collaboration digital twin model to meet the application requirements of digital twin technology in the field of human-robot collaboration.In view of this,a digital twin modeling technology was proposed for human-robot collaborative intelligent manufacturing,and analyzes the modeling mechanism of the human-robot collaborative model was analyzed from two aspects:the robot model and the collaborative personnel model.The characteristics of the robot model and collaborative human model were analyzed,and the basic composition structure of the robot model and collaborative human model was proposed on this basis,which provided theoretical support for the construction of the human-robot collaborative digital twin model.A framework for constructing a human-robot collaborative model based on axiomatic design theory was established,and the modeling steps of the human-robot collaborative digital twin model were proposed.Taking the construction process of the human-robot collaborative capture digital twin model as an example,the construction process of the model was introduced in detail,and the feasibility of the proposed method was verified.
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    Blockchain-based collaborative evolution method for digital twin ontology model of mechanical products
    ZHENG Menglei, TIAN Ling
    Computer Integrated Manufacturing System    2023, 29 (6): 1781-1794.   DOI: 10.13196/j.cims.2023.06.001
    Abstract183)      PDF (3718KB)(293)       Save
    The digital twin of mechanical products is a dynamic mapping developed by multiple stakeholders in the entire lifecycle,and the synchronization of its model evolution has become an important technical problem that needs to be solved urgently.Considering the multi-source heterogeneous evolution content and the trust-variable collaboration background,a blockchain-based collaborative evolution method for the digital twin ontology model of mechanical products was proposed.The evolution information was converted into standard exchangeable data through ontology-based representation and encapsulation technology.On this basis,the block structure was designed,and the consensus algorithm was used to realize the synchronous update of the model at each node in the authorized network.Through blockchain-based distributed storage,the modeling operations were mutually trusted and traceable.In this method,conflict identification and lightweight publishing were also supported.The evolution process of a clutch in the helicopter was taken as an example to verify the feasibility and effect of the proposed method.
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    Data integration and service approach for multi-view oriented digital twin manufacturing cell
    WANG Chuang, FENG Yaqian, ZHOU Guanghui, LI Han
    Computer Integrated Manufacturing System    2023, 29 (7): 2139-2150.   DOI: 10.13196/j.cims.2023.07.001
    Abstract228)      PDF (5553KB)(281)       Save
    The traditional workshop has some problems in data integration and service,such as low intelligence degree,single storage medium and single production medium.To solve these problems,a multi-view oriented data integration and service method was proposed by taking digital twin manufacturing cell as the research object.Based on the OPC UA information model,the mapping relationship between the model and the data entity was constructed,and the data integration of the manufacturing unit was realized through the self-organizing data storage method.The data service method based on REST for multi-view application was designed.Taking the specific production application in the digital twin manufacturing cell as an example,the proposed method had less data service time consuming and network request times,and could effectively improve the real-time performance of data integration.
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    Fine modeling method of digital twin geometric model for rolling bearing#br#
    WANG Yanqing, YAN Yuehui, MA Songhua, WEI Yongli, YUE Pengjun, HU Tianliang
    Computer Integrated Manufacturing System    2023, 29 (6): 1882-1893.   DOI: 10.13196/j.cims.2023.06.008
    Abstract114)      PDF (4031KB)(280)       Save
    In the process of constructing the digital twin geometric model of the rolling bearing,the mating surface of the model is often given an ideal smooth surface,lacking surface topography information,which results in poor consistency with the physical entity.To solve this problem,the fine modeling method of digital twin geometric model for rolling bearing was proposed.Based on the fractal theory,point cloud transformation and point cloud reconstruction technology,the fine digital twin geometric model of rolling bearing with surface topography features was constructed.The fine digital twin geometry model and smooth digital twin geometry model of rolling bearing were simulated respectively,and compared with the vibration data of rolling bearing collected by experiment in time-frequency domain parameters.The results showed that the fine digital twin geometry model of rolling bearing was more consistent with the actual operation situation than the traditional smooth geometry model.
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    Review on privacy threats and protection mechanisms for blockchain technology
    LIU Haiou, ZHOU Yingyu, ZHOU Xin, XIE Jin
    Computer Integrated Manufacturing System    2023, 29 (7): 2292-2312.   DOI: 10.13196/j.cims.2023.07.014
    Abstract94)      PDF (2225KB)(271)       Save
    As a new distributed computing paradigm for building trusted networks and realizing value interconnection,blockchain drives a new round of technological change and application innovation in traditional industries with its features of decentralization,access controllability and anonymity.However,there is still a serious threat of privacy breaches.By sorting out the research results related to blockchain privacy in recent years,the privacy threats faced by the blockchain were compared and assessed,such as account privacy,transaction privacy and communication privacy,and the currency mixing mechanism,information hiding mechanism and channel isolation mechanism in the blockchain were analyzed from the perspective of privacy protection mechanism.The blockchain had good application prospects in privacy protection,but the privacy threats indicated that there was still room for improvement in blockchain privacy protection technology.The future development of blockchain privacy protection was prospected from four perspectives,and it provided ideas and references for the continuous exploration and in-depth research of blockchain privacy protection technology.
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    Review of dynamic monitoring of metal additive manufacturing process
    WANG Fengtao, YANG Shouhua, LYU Binghua, PENG Shitong, GUO Jianan, ZHAO Yongjie
    Computer Integrated Manufacturing System    2023, 29 (7): 2245-2259.   DOI: 10.13196/j.cims.2023.07.010
    Abstract158)      PDF (2625KB)(261)       Save
    Metal additive manufacturing technology is an advanced manufacturing technology integrating the information technology,new material technology,and manufacturing technology.However,the wide application of additive manufacturing is limited by some drawbacks,such as the poor product quality stability and low process repeatability.The metal additive manufacturing process is a complex process coupling multi-physics,and the molten pool containing plenty of information on process characteristics as an important carrier.These dynamic characteristics of the molten pool are closely related to the quality of the part and the repeatability of the process.Therefore,monitoring the dynamics of the molten pool can provide strong data support for improving the quality of the part and the repeatability of the process.Through the literature review,the research status of the dynamic monitoring technology of the molten pool temperature and morphology was summarized,the existing problems were analyzed,and the future research directions and technical methods of dynamic monitoring for the metal additive manufacturing process were prospected.
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    Flight area operation architecture based on digital twin Technology
    WU Hao, TANG Xinmin
    Computer Integrated Manufacturing System    2023, 29 (6): 2073-2085.   DOI: 10.13196/j.cims.2023.06.023
    Abstract74)      PDF (3466KB)(261)       Save
    In the research on the operation and construction of the smart flight zone,it is currently focused on the digital twin service application module.There are still problems of lack of interaction between the digital model and the physical space,and lack of application of functions.In view of the existing problems,a four layer basic architecture of flight zone operation digital twin was built relied on the physically mapping and simulation of digital twin technology to multi-elements of flight zone operation.Through the real-time data transmission,the virtual and real mapping and status update between physical space and objects,digital twin models and virtual targets were realized.Combined with the data simulation iteration in the twin domain,the real-time decision-making in the physical domain was realized,which provided pilots and controllers with real-time aircraft status feedback,command risk assessment and other services.Within this framework,the feasibility and necessity of five key technologies were analyzed,and the three-dimensional spatial structure of flight zone operation was modeled through terraexplorer,Java and other tools,and the simulation and visualization of surface risk assessment based on aircraft operation instructions were carried out.The maturity of the current digital twin technology of flight zone operation was evaluated,and the feasibility of building a digital twin operation flight zone was verified.
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    Digital twin model construction method of water treatment plant
    ZHOU Shengwen, GUO Shunsheng, DU Baigang, WANG Lei, GUO Jun, LI Yibing, PENG Zhao, YU Lei
    Computer Integrated Manufacturing System    2023, 29 (6): 1867-1881.   DOI: 10.13196/j.cims.2023.06.007
    Abstract131)      PDF (8241KB)(241)       Save
    To establish the digital twin model of water treatment plant,a digital twin model construction method was proposed based on five-dimension digital twin model with considering the whole water treatment process.In the proposed construction method,the multi-level digital twin geometric model was carried out to digitally present the whole elements of water treatment plant and their relationships.The digital twin information model was established with these technologies of device identifier resolution,data collection,semantic description and finite state machine,so as to ensure the mapping and digital representation between physical world and digital space.The digital twin decision-making model was built with mechanism and intelligent model-driven hybrid frame work to describe the operation mechanism and law in water treatment plant.The integrated platform was developed,which verified the effectiveness of the proposed method,and provided an effective reference for the realization of digital twin modeling of water treatment plant.
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    Product color emotional design based on deep learning
    DING Man, YUAN Yunlei, ZHANG Xinxin, SUN Mingyu
    Computer Integrated Manufacturing System    2023, 29 (5): 1647-1656.   DOI: 10.13196/j.cims.2023.05.021
    Abstract118)      PDF (4501KB)(239)       Save
    To accurately grasp the user's emotional image perception rules for product colors,and creatively generate product color design schemes that conform to users' emotional preferences,tan emotional design method for product colors based on deep learning was proposed.Semantic Difference (SD) and GoogLeNet model were used to construct a product color emotional image data set.Based on the product color emotional image data set and Conditional-Deep Convolution Generative Adversarial Network (C-DCGAN),the model of product color design scheme generation was established,and the product color design schemes was generated innovatively.The taxi color design was taken as an example to verify the effectiveness and applicability of the proposed method.
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    Distributed rendering method of digital twin model for complex production scene
    YANG Yanfang, GAO Jujian, WANG Qi, SHU Liang
    Computer Integrated Manufacturing System    2023, 29 (6): 1811-1823.   DOI: 10.13196/j.cims.2023.06.003
    Abstract129)      PDF (3177KB)(226)       Save
    In view of the problems that the large number of digital twin scene models,complex logical relationship,many motion model states,large dynamic information in production line digital twin scene,which led to the single-machine rendering scheme was difficult to meet the real-time requirements of logical calculation and rendering output,a distributed rendering method with parallel processing of logic computing and real-time rendering was proposed.The scene data was divided into logical data and real-time rendering data,the logical data was distributed in the control port and the rendering data was distributed in the rendering port,which realized multi-machine parallel rendering.Mealwhile,synchronizing the behavior state of the dynamic model at each rendering port was taken as the entry point to design a multi-threading mechanism of Graphics Processing Unit (GPU),and the calculation of logical data and the synchronous determination of moving entities was realized.Then the synchronized data package including workshop state data,observation and projection matrix was constructed,and the fast and accurate synchronization of motion models was realized by combining the master-slave synchronized data transfer and parsing mechanism.The validation results showed that the distributed rendering method could increase the running frame rate from 22.1 to 66.6 compared with single-computer rendering under the same model scale scene,and the proposed method significantly increased the number of rendered frames in different model sizes,which was a significant improvement in rendering effect.
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    Improved TD3 edge computing offloading strategy for software defined networking Internet of vehicles
    LI Guoyan, XUE Xiang, LIU Yi, PAN Yuheng
    Computer Integrated Manufacturing System    2023, 29 (5): 1627-1634.   DOI: 10.13196/j.cims.2023.05.019
    Abstract117)      PDF (1541KB)(219)       Save
    To solve the problems of delay fluctuation and increased energy consumption caused by offloading computational tasks to the remote cloud in the Internet of vehicles scenario,an Internet of vehicles system model integrating software defined networking and mobile edge computing was built.To minimize the delay and energy consumption of computation offloading in the Internet of vehicles,a dynamic computation offloading strategy based on deep reinforcement learning was designed.The strategy was modeled in two dimensions of energy consumption and delay of computational tasks,and an improved algorithm of adding Softmax and prioritized experience replay based on the traditional twin delayed deep deterministic policy gradient was proposed,which named Twin Delayed Deep Deterministic policy gradient with Softmax and Prioritized experience replay (SP-TD3).The simulation experimental results showed that the proposed algorithm had superior performance for energy consumption and delay under different vehicle numbers.
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    Construction method of digital twin model for cutting tools under variable working conditions
    ZHANG Chunlin, ZHOU Tingting, HU Tianliang, XIAO Guangchun, CHEN Zhaoqiang
    Computer Integrated Manufacturing System    2023, 29 (6): 1852-1866.   DOI: 10.13196/j.cims.2023.06.006
    Abstract94)      PDF (9215KB)(216)       Save
    The accuracy of the digital twin model of cutting tool established under historical working conditions is reduced,and there is a lack of sufficient training samples to retrain the model under new working conditions.For this reason,the deep transfer learning strategy was introduced into the digital twin model of cutting tool to establish the digital twin model of cutting tool under variable working conditions.Based on the edge distribution adaptation rules,the similar source domain data features and target domain data features were learned.The model trained in the source domain could be migrated to the target domain with only a few target domain samples,thereby improving the monitoring accuracy and adaptability of the digital twin model of cutting tool in the target domain.Through the experimental verification,compared with the model without migration strategy,the digital twin model with migration strategy established in this paper contributed to improve the tool wear monitoring accuracy and the adaptability under variable working conditions.
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    Voxel-based path planning method for continuous carbon fiber 3D printing with robot arm
    ZHANG Fan, WEI Peixiang, ZHAO Yuanyuan, TU Yiwen, TAN Yuegang
    Computer Integrated Manufacturing System    2023, 29 (5): 1517-1527.   DOI: 10.13196/j.cims.2023.05.010
    Abstract121)      PDF (9068KB)(215)       Save
    Continuous path and unsupported molding of complex configurations are necessary for 3D printing of long carbon fiber.The traditional three-axes 3D printing of Fused Deposition Modeling (FDM) adopts the method of plane slicing and profile-oriented path planning,which cannot avoid the generation of support due to the single forming direction and suspended structures,besides,it cannot be extended to the curved surface space due to the lack of internal geometric information caused by profile-oriented path planning.Thus,the methods of surface slicing and continuous path planning on surface for Continuous Carbon Fiber (CCF) 3D printing with manipulator were proposed.Through the voxel processing of 3D model,the integrity of spatial information was assured.Meanwhile,the forming without support was guaranteed with a series of voxel surface layers decomposed under the constraints of without support and collision.Then,using the fast marching grid geodesic algorithm to form continuous equidistance helical offset paths in curved space,the paths were smoothed and optimized to ensure the continuity of paths on this basis.Gcode file for 3D printing of the robotic arm was generated.The feasibility of the proposed method was proved by simulation comparison and printing experiments of various 3D models,and the unsupported continuous path planning with curved surface layers was realized.
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    Digital twin modeling method for complex assembly process considering multidimensional error
    ZHOU Guanghui, ZOU Yongcheng, ZHANG Chao, CHANG Fengtian, MEN Songchen
    Computer Integrated Manufacturing System    2023, 29 (6): 1824-1839.   DOI: 10.13196/j.cims.2023.06.004
    Abstract116)      PDF (4634KB)(212)       Save
    The assembly accuracy of large solid rocket engines and other complex products is difficult to be predicted under the action of multi-source error coupling.The concept of the digital twin was introduced to reveal the assembly error transmission mechanism of a manufacturing error,assembly deformation,and positioning error coupling.On this basis,a multi-dimensional and high-fidelity digital twin model construction and its driving method for assembly accuracy online analysis of complex assembly processes were proposed.A digital twin framework for online analysis of assembly accuracy was proposed from the perspective of coupling manufacturing error and assembly deformation.The complex assembly process data perception model,point cloud geometry model and assembly deformation mechanism model construction and fusion method were studied to form the complex assembly process multi-dimensional high-fidelity digital precision of online analysis and prediction.On this basis,with assembly features as nodes,based on the jacobian matrix and the model of the non-ideal surface,the complicated assembly process through access to the assembly site data assembly platform was realized.The intelligent large-scale solid rocket motor nozzle twin model was taken as the object to verify the correctness and effectiveness of the proposed technique,method and model.
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    Cloud-fog-edge collaborative digital twin manufacturing system simulation process and dynamic disturbance response method
    MENG Qi, HU Tianliang, MA Songhua
    Computer Integrated Manufacturing System    2023, 29 (6): 1996-2005.   DOI: 10.13196/j.cims.2023.06.017
    Abstract115)      PDF (2827KB)(211)       Save
    Modeling and simulation has become one of the core technologies in manufacturing industry.However,the existing simulation technology is insufficient for the dynamic response of the manufacturing process.Digital twin provides a solution for dynamic mapping of the simulation system to manufacturing process.At present,there are still existing the following problems: ①it is difficult to recognize dynamic disturbances in the process of equipment operation,and the training process of disturbance identification model is limited by computing and data resources,which is time-consuming;②data utilized for identification of dynamic disturbance and update of constraints are offline or semi-offline,which can not meet the requirements of real-time response.To solve the above problems,a method for responding to dynamic disturbances in digital twin manufacturing simulation process based on cloud-fog-edge collaboration was proposed.In the cloud,a universal model was trained by public data sets,and a personalized model further was trained by edge data to improve the accuracy of disturbance recognition.In the fog,the personalized model was deployed to ensure the speed of disturbance recognition,while the recognized disturbance was updated to the digital twin simulation model.In the edge end,real-time signals were collected and uploaded to the fog end.The experimental results showed that the disturbance constraint updating mechanism could accurately update the disturbance and make a quick response to the disturbance during operation.
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    Digital twin based multi-factor implicit cascade fault diagnosis method for crane
    ZHANG Huihui, ZHENG Longhui, SUN Yicheng, YANG Yun, LI Jie, HUANG Delin, BAO Jinsong, ZHANG Dan
    Computer Integrated Manufacturing System    2023, 29 (6): 2086-2101.   DOI: 10.13196/j.cims.2023.06.024
    Abstract91)      PDF (6651KB)(205)       Save
    To realize the intelligent transformation and upgrading of the state operation and maintenance of the crane,an implicit cascade fault diagnosis and analysis method was proposed based on digital twin technology and data-driven method for the multi-agency linkage and multi-factor coupling of the crane.With data-driven as the core,a data-driven digital twin model of the crane was constructed,and the composition and interaction behavior of the digital twin system of the crane were elaborated.The explicit and implicit faults were classified and defined,and the SDAE-MCSVM-FBN method was designed to solve multi-factor implicit cascade faults.A prototype system of data-driven digital twin model of the crane was constructed.Taking the train operation process in the workshop of a large state-owned enterprise steel plant as an example,compared with the manual spot check in the traditional operation and maintenance mode,before and after the application of the method in this paper,the proportion interval of time for fault maintenance and equipment downtime was 24.5%~32.8% and 20.5%~32.4% respectively.The validity and feasibility of the proposed method for the diagnosis of hidden cascading faults were verified.
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    Multi-AGV dynamic scheduling of automated container terminal based on digital twin
    LI Yu, CHANG Daofang, GAO Yinping, LING Qiang
    Computer Integrated Manufacturing System    2023, 29 (12): 4175-4190.   DOI: 10.13196/j.cims.2021.0449
    Abstract100)      PDF (3422KB)(201)       Save
    The Automatic Guided Vehicle(AGV)scheduling is a key link in the automated container terminal operation,and its efficiency is also one of the decisive factors affecting the overall work efficiency of the terminal.To deal with the problems of uncertain events,asymmetric information and low transparency of production information,a multi-AGV dynamic scheduling method for an automated container terminal based on digital twin was proposed.The closed-loop interaction between physical space and twin space was used to improve the AGV scheduling efficiency and reduce scheduling deviation.A digital twin framework and scheduling problem model of multi-AGV dynamic scheduling were constructed,and the operation mechanism of data service platform,digital twin model and interaction between virtual and reality of terminal were deeply explored.On this basis,the multi-AGV dynamic scheduling process based on digital twin and the corresponding algorithm design were elaborated in detail.Taking the actual AGV scheduling process of an automated terminal as an example,a prototype system was designed to illustrate the effectiveness of the proposed AGV scheduling mode.
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    Knowledge extraction and knowledge graph construction for conceptual product design based on joint learning
    HUANG Yuexin, YU Suihuai, CHU Jianjie, SU Zhaojing, WANG Hanyu, CONG Yangfan, FAN Hao
    Computer Integrated Manufacturing System    2023, 29 (7): 2313-2326.   DOI: 10.13196/j.cims.2023.07.015
    Abstract118)      PDF (4754KB)(197)       Save
    To increase the efficiency of design knowledge acquisition in the process of conceptual product design,and solve the problems of fragmentation,limited reasoning and insufficient visualisation of data,the design knowledge extraction and knowledge graph construction approach for conceptual product design was proposed based on the joint learning.The design knowledge graph framework was constructed according to the design knowledge requirements and conceptual product design process.Then,the design knowledge extraction model based on joint learning was proposed for overlapping entity and relation extraction.This model used the ELECTRA algorithm for text semantic coding,and converted triple extraction to mapping two entities based on joint learning.The results of the comparison experiment on real design-related data and the DuIE dataset showed better performance of the proposed design knowledge extraction model.A creative cultural design knowledge graph for conceptual product design was developed to provide designers with relevant,reasonable visual design knowledge and further support conceptual product design.
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    Multi-stage energy efficiency monitoring in machining workshop based on digital twin
    LI Congbo, CAO Bao, WU Wei, ZHANG Dengyong, ZHAO Jixuan
    Computer Integrated Manufacturing System    2023, 29 (6): 2102-2117.   DOI: 10.13196/j.cims.2023.06.025
    Abstract85)      PDF (4214KB)(196)       Save
    Due to the difficulty of implementing general energy consumption rules and capturing the time-varying equipment statuses that caused energy efficiency cannot be accurately and thoroughly monitored in real time in machining workshops,a multi-stage energy efficiency monitoring based on digital twin was proposed.A multi-level energy efficiency monitoring index system for machining workshops was established by analyzing the characteristics of multiple sources there regarding energy consumption.A method of acquiring heterogeneous data from multiple sources in machining workshops was proposed,and a real-time mapping model based on events and real-time data was constructed.A physical model involving collision detection and Boolean operations was formed to help dynamically distinguish the operating states of machine tools,which contributed to the digital twin-driven method to monitor energy efficiency for multi-level machine workshops.The effectiveness and practicality of the proposed method were verified by a real-life case study carried out in a workshop producing machine tools.
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