• 论文 •    

数控机床故障预测与健康管理系统关键技术

高宏力,刘庆杰,黄柏权,赵敏,吴希曦,寿云   

  1. 西南交通大学 机械工程学院,四川成都610031
  • 出版日期:2010-10-15 发布日期:2010-10-25

Key techniques of fault prediction and health management system in NC machine tool

GAO Hong-li, LIU Qing-jie, HUANG Bai-quan, ZHAO Min, WU Xi-xi, SHOU Yun   

  1. School of Mechanical Engineering, Southwest Jiaotong University, Chengdu 610031, China
  • Online:2010-10-15 Published:2010-10-25

摘要: 为提高数控机床的使用寿命及使用效率,研究了预测与健康管理系统的关键技术,提出了基于混合智能的数控机床故障预测和寿命评估技术,构建了长征718数控机床故障预测与健康管理系统。以丝杠副故障预测及寿命评估为研究对象,提出预测与健康管理系统关键技术应用的实施方案。采用恒模算法的频域滤波器剔除干扰噪声,通过主成分分析方法优化提取的时频域特征,利用混合模型在线构建故障及寿命预测模型。实践运行结果表明,所提方法能实现故障的预报和机床状态的准确评估,具有工业推广价值。

关键词: 故障预测, 健康管理, 频域滤波器, 主成分分析法, 数控机床, 故障诊断

Abstract: To improve life and efficiency of Numerical Control (NC) machine tool, key techniques of Prediction and Health Management (PHM) was studied. Fault prediction and life assessment method based on hybrid intelligence was proposed, and a PHM system of NC machine tool typed Changzheng 718 was constructed. Taking screw life prediction as example, implementation scheme for PHM application was proposed. An adaptive frequency filter using Constant Modulus Algorithm (CMA) was put forward to eliminate noise, principal component analysis was used to select the most sensitive features which were extracted by time-domain, frequency analysis and wavelet packet transformation, the fault and life prediction model was set up by hybrid model. Practice results showed that the proposed method could realize fault prediction and condition assessment of NC machine tool, it was with industrial prospects.

Key words: fault prediction, health management, frequency filter, principal component analysis, numerical control machine tool, fault diagnosis

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