计算机集成制造系统 ›› 2017, Vol. 23 ›› Issue (第7期): 1469-1480.DOI: 10.13196/j.cims.2017.07.012

• 产品创新开发技术 • 上一篇    下一篇

基于流程的复杂产品装配车间现场监控技术

叶剑辉,刘少丽+,刘检华,瓮刚   

  1. 北京理工大学机械与车辆学院
  • 出版日期:2017-07-31 发布日期:2017-07-31
  • 基金资助:
    国防基础科研资助项目(JCKY2016204A502,JCKY2016203B106)。

On-site monitoring technology of complex product assembly workshop based on process

  • Online:2017-07-31 Published:2017-07-31
  • Supported by:
    Project supported by the National Defense Fundamental Research Foundation,China(No.JCKY2016204A502,JCKY2016203B106).

摘要: 针对复杂产品装配车间的现场实时监控难题,提出一种基于流程的复杂产品装配车间现场监控技术。分析了复杂产品的日作业计划控制流程,提出基于日作业计划的车间现场数据管理模型。提出数据获取、数据处理、数据匹配3层架构的可配置看板构建方法,并建立了基于装配工艺流程的车间现场监控模型。设计并开发了复杂产品装配车间监控看板系统,该监控系统具有实时性、可扩展性、流程化和精细化的特点,实现了复杂产品装配车间现场的精细化监控。设计并开发了软件系统,并结合实例对所提方法进行了有效验证。

关键词: 复杂产品, 日作业计划, 装配车间, 数据组织和管理, 电子看板

Abstract: Aiming at the problems of on-site monitoring in the complex product's assembly workshop,a process-based monitoring technology was proposed.The control process of daily production plan was analyzed,and the data model based on daily production plan was proposed.For the inconstant requirements of assembly workshop monitoring,a method that had three-tiered architecture including data acquisition,data processing and data matching was created to build the smart monitoring Kanban,and the monitoring model was established based on assembly process in workshop on-site.The assembly workshop on-site monitoring Kanban system was developed for the complex product,which had the characteristics of real-time,expansibility,process-oriented and meticulous management.The feasibility of the proposed methods was validated,and satisfactory results were obtained.

Key words: complex product, daily production plan, assembly workshop, data collection and management, electronic Kanban

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