计算机集成制造系统 ›› 2015, Vol. 21 ›› Issue (第3期): 680-693.DOI: 10.13196/j.cims.2015.03.012

• 产品创新开发技术 • 上一篇    下一篇

基于量词约束满足及蒙特卡洛仿真的三维极值统计公差分析方法

钟维宇1,2,闫月晖3,汪惠芬1+,刘庭煜1,梁光夏1,4,蔡尚文1   

  1. 1.南京理工大学机械工程学院
    2.中国兵器装备集团航空制导弹药研究开发中心
    3.北京航天长征飞行器研究所
    4.北京航科发动机控制系统科技有限公司
  • 出版日期:2015-03-31 发布日期:2015-03-31

Worst-case and statistical three-dimensional tolerance analysis based on QCSP and MC

  • Online:2015-03-31 Published:2015-03-31

摘要: 针对复杂装配体公差分析存在的问题,提出一种新型三维极值统计公差分析方法。该方法结合量词概念或模拟几何偏差对几何特征影响机理,同时考虑并模拟零件间不同接触面的接触种类对几何特征影响的差异化,采用小位移旋量理论描述几何偏差和接触类型对几何特征的影响,通过三维参数空间进行凸壳化解析(兼容壳、接口壳、功能壳),将零部件允许偏差进行量词化数学表达式,形成相应的三维装配尺寸链。基于量词约束满足建立了解决公差分析问题的数学模型,采用极值法及Monte Carlo仿真法进行模拟和测试,以TGK46100数控机床进给系统为例验证了方法的有效性。

关键词: 量词约束满足, Monte Carlo仿真, 小位移旋量理论, 公差分析, 凸壳化理论

Abstract: Aiming at the tolerance analysis problem in complex assembly,a new worst-case and statistical three-dimensional tolerance analysis method was proposed.The influence mechanism of quantifier notion(or)simulating geometrical deviations on geometrical behavior and the differentiation of diverse contact surfaces on the geometrical behavior were considered.By using Small Displacement Torsor(SDT)theory,the impact of geometrical deviations and contact types on the geometrical behavior was described.Through analyzing the convex hulls(compatibility hull,interface hull and functional hull)with three-dimensional parameter space,a mathematical quantifier expression was made for parts'admissible deviations,and the corresponding three-dimensional chains was formed.Based on the established Quantified Constraint Satisfaction Problem(QCSP),the mathematical tolerance analysis model was established,and simulation and testing were done by using worst-case method and Monte Carlo method.The effectiveness of proposed methods was proved with the feed system of TGK46100 CNC machine.

Key words: quantified constraint satisfaction problem, Monte Carlo simulation, small displacement torsor, tolerance analysis, convex hull theory

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