Computer Integrated Manufacturing System ›› 2022, Vol. 28 ›› Issue (7): 1953-1965.DOI: 10.13196/j.cims.2022.07.003

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Intelligent operation and maintenance for advanced equipment based on digital twin:Challenges and future

GAO Shigen1,ZHOU Min1+,ZHENG Wei2,ZHANG Linxuan3,ZHANG Bin4,SONG Haifeng5,WU Xingtang6,LI Ni6,WANG Kunyu6   

  1. 1.State Key Laboratory of Rail Traffic Control and Safety,Beijing Jiaotong University
    2.National Research Center of Railway Safety Assessment,Beijing Jiaotong University
    3.State Engineering Research Center of Computer Integrated Manufacturing Systems,Tsinghua University
    4.Metals and Chemistry Research Institute,China Academy of Railway Sciences Corporation Limited
    5.School of Electronic Information Engineering,Beihang University
    6.School of Automation Science and Electrical Engineering,Beihang University
  • Online:2022-07-31 Published:2022-08-09
  • Supported by:
    Project supported by the National Natural Science Foundation,China(No.61925302,61790573,62073027).

基于数字孪生的高端装备智能运维研究现状与展望

高士根1,周敏1+,郑伟2,张林鍹3,张斌4,宋海锋5,吴兴堂6,李妮6,王昆玉6   

  1. 1.北京交通大学轨道交通控制与安全国家重点实验室
    2.北京交通大学国家轨道交通安全评估研究中心
    3.清华大学国家计算机集成制造系统工程技术研究中心
    4.中国铁道科学研究院金属及化学研究所
    5.北京航空航天大学电子信息工程学院
    6.北京航空航天大学 自动化科学与电气工程学院
  • 基金资助:
    国家自然科学基金资助项目(61925302,61790573,62073027)。

Abstract: The development of enabling technologies including big data,industrial Internet of things and artificial intelligence has promoted the deep integration of digital twins and high-end equipment operation and maintenance,which make the traditional regular-repair and failure-repair operation and maintenance mode upgrade to intelligent mode preventive-repair and state-repair,and has become a research hotspot in the field of intelligent operation and maintenance of high-end equipment.By fully using information such as mechanism models,real-time sensor data,historical data and expert knowledge and integrating modeling and simulation processes of multi-disciplinary,multi-variable,multi-level,multi-scale,multi-granularity and multi-probability,digital twin could accurately characterize data characteristics and perform efficient and accurate calculations,which achieved high-precision,high-reliability and high-credibility mapping and evolution of virtual and real space.It provided support for state assessment,fault warning and operation and maintenance decision-making of actual physical systems.The development status,key technologies and engineering applications of digital twin technology in high-end equipment intelligent operation and maintenance were reviewed,and the future challenges and difficulties were summarized.

Key words: digital twin, advanced equipment, intelligent operation and maintenance, fault diagnosis, fault warning

摘要: 大数据、工业物联网、人工智能等使能技术的发展促进了数字孪生与高端装备运维的深度融合,使得传统的“定期修”“故障修”运维模式向“预防修”“状态修”智能运维模式的升级,成为高端装备智能运维领域的研究热点。数字孪生充分利用机理模型、实时传感数据、历史数据以及专家知识等信息,集成多学科、多变量、多层次、多尺度、多粒度、多概率的建模仿真过程,准确表征数据特征并进行高效精准的计算分析,实现虚实空间的高精度、高可靠、高可信的映射及演化,为实际物理系统的状态评估、故障预警与运维决策提供支持。对数字孪生技术在高端装备智能运维领域的发展现状、关键技术及工程应用等进行了梳理,并对未来的挑战与难点进行了总结展望。

关键词: 数字孪生, 高端装备, 智能运维, 故障诊断, 故障预警

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