计算机集成制造系统 ›› 2020, Vol. 26 ›› Issue (第4): 939-946.DOI: 10.13196/j.cims.2020.04.008

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基于自动导引车单向导引路径网络的智能车间设备布局规划

王闯1,2,常丰田2,3,高佳佳2,3   

  1. 1.西安邮电大学物联网与两化融合研究院
    2.西安交通大学机械制造系统工程国家重点实验室
    3.西安交通大学机械工程学院
  • 出版日期:2020-04-30 发布日期:2020-04-30
  • 基金资助:
    中国博士后科学基金面上资助项目(2018M643727);国家自然科学基金资助项目(51575435);国家科技重大专项资助项目(2011ZX04002-12);西安邮电大学青年教师基金资助项目(401-205020001)。

Equipmentlayout design of smart job-shop based on AGV unidirectional guided-path network

  • Online:2020-04-30 Published:2020-04-30
  • Supported by:
    Project supported by the Post-Doctoral Science Foundation,China(No.2018M643727),the National Natural Science Foundation,China(No.51575435),the Major National S&T Program,China(No.2011ZX04002-12),and the Young Teacher Foundation of Xi'an University of Posts & Telecommunications,China(No.401-205020001).

摘要: 传统的设备布局设计规划方法通常采用两个设备之间的直线距离或者曼哈顿距离作为优化变量,而没有考虑工件搬运设备在实际行驶过程中的路线。在以自动导引车为主的智能车间中,则必须考虑实际物流路径和物流效率。基于自动导引车单向导引路径,采用搬运频率、单位距离成本、最短有向距离等参数建立智能车间设备布局模型,进而利用混沌遗传算法来实现对物流路径的优化和生产设备布局模型的解算。最后,通过对某缸盖智能生产车间的设备布局规划问题的具体研究,借助MATLAB将本文提出的优化算法与遗传—模拟退火算法和简单遗传算法进行对比试验,并将3种优化算法的最终结果在Plant Simulation平台上进行仿真运行,试验结果表明了所提出的基于自动导引车单向导引路径网络的智能车间设备布局规划方法的有效性。

关键词: 设备布局规划, 自动导引车, 单向导引路径网络, 智能车间

Abstract: The equipment layout design of traditional job-shop usually takes the straight-line distance or Manhattan distance between two devices as the optimization variables.And it does not consider the route of workpiece handling equipment in the actual production process.In smart job-shop,however,Automated Guided Vehicle(AGV)is the main workpiece handling equipment.Therefore,the actual logistics route and logistics efficiency must be considered.Based on AGV unidirectional guided-path network,handling frequency,per unit distance cost,and the shortest directed distance were used to establish the equipment layout design model of smart job-shop.And then,the Chaos Genetic Algorithm(CGA)to achieve the calculation of the model.At last,by the comparison of different equipment layout optimization algorithms and running simulation on Plant Simulation platform,an equipment layout design case of smart cylinder head production job shop was discussed to verify the feasibility and universality of the proposed models and methods.

Key words: equipment layout design, automated guided vehicle, unidirectional guided-path network, smart job-shop

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