计算机集成制造系统 ›› 2022, Vol. 28 ›› Issue (6): 1844-1853.DOI: 10.13196/j.cims.2022.06.022

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基于超分辨率特征融合的工件表面细微缺陷数据扩增方法

刘孝保,刘佳,阴艳超+,高阳   

  1. 昆明理工大学机电工程学院
  • 出版日期:2022-06-30 发布日期:2022-07-06
  • 基金资助:
    国家重点研发计划资助项目(2017YFB1400301)。

Amplification method of micro defect data on workpiece surface based on super-resolution feature fusion

  • Online:2022-06-30 Published:2022-07-06
  • Supported by:
    Project supported by the National Key Research and Development Program,China(No.2017YFB1400301).

摘要: 针对工件缺陷检测中的表面细微缺陷难以检测问题,提出一种基于超分辨率特征融合的数据扩增模型。该模型由数据层(Data)、超分辨率特征提取与样本修复层(SR-Re)和数据扩增层(M-A)3层结构组成。Data层完成样本划分,并以缺陷特征像元占比小于0333%的样本作为细微缺陷数据输出;SR-Re层采用双路结构并行处理输入数据,分别完成对输入图像数据的超分辨率特征提取与样本修复;M-A层通过对超分辨率特征和无缺陷样本进行泊松融合实现样本扩增。该模型重点解决了由于图像特征不明显导致工件表面细微缺陷难以识别、检测模型难以构建与工业检测困难的问题,通过扩增细微缺陷样本提升了缺陷检测模型的准确率。最后通过对5类铝型材样本进行实验,验证了该模型的有效性与可行性。

关键词: 表面细微缺陷检测, 超分辨率特征提取, 泊松融合, 数据扩增

Abstract: Aiming at the difficulty of detecting surface micro defects in defect detection,a data amplification model based on super-resolution feature fusion was proposed.The model consisted of three layers:Data (Data) layer,Super Resolution-image Repair(SR-Re) layer and data Merge-Amplification (M-A) layer.Data layer completed the sample division,and the sample with defect feature pixel ratio less than 0.333% was used as the output of micro defect data;SR-Re layer used a dual-channel structure to process the input data in parallel for completing the super-resolution feature extraction of the input image data and sample repair;M-A layer achieved sample amplification by Poisson fusion of super-resolution features and defect-free samples.The difficulty problems such as the identification of micro defects on the surface of workpiece,the construction of detection model and the industrial inspection due to the inconspicuous image features were solved by the proposed model.The accuracy of defect detection models was improved through the amplification of micro defect samples.Five types of aluminum profile samples were used to complete the experiment,which verified the effectiveness and feasibility of the proposed model.

Key words: surface micro defects detection, super-resolution feature extraction, Poisson fusion, data merge-amplification

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