计算机集成制造系统 ›› 2021, Vol. 27 ›› Issue (6): 1541-1549.DOI: 10.13196/j.cims.2021.06.001

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基于迁移学习的刀具剩余寿命预测方法

蔡伟立1,胡小锋1+,刘梦湘2   

  1. 1.上海交通大学机械与动力工程学院
    2.中国航发南方工业有限公司
  • 出版日期:2021-06-30 发布日期:2021-06-30
  • 基金资助:
    国家自然科学基金重点资助项目(51435009)。

Prediction method of tool remaining useful life based on transfer learning

  • Online:2021-06-30 Published:2021-06-30
  • Supported by:
    Project supported by the National Natural Science Foundation,China(No.51435009).

摘要: 在新加工工艺条件下,针对历史工艺条件下的刀具剩余寿命预测模型失效,且新工艺条件下缺乏足够的训练样本构建新预测模型的问题,提出一种基于动态对抗域适应的迁移学习方法,以快速构建新工艺条件下的刀具剩余寿命预测模型。首先,利用历史工艺条件下带寿命标签的过程监控数据样本,预训练源域的刀具剩余寿命预测模型。其次,通过对抗域适应训练,利用新工艺条件下的少量目标域样本,对源域预训练得到的预测模型进行部分模型参数的调整。利用调整后的模型进行新工艺条件下的刀具剩余寿命预测。最后,更新目标域样本,重复进行对抗域适应训练与预测操作,直至结束。以轮槽铣刀的加工为例,验证了所提方法的有效性。

关键词: 刀具剩余寿命预测, 加工过程监控, 迁移学习, 长短时记忆网络, 动态对抗域适应, 轮槽铣刀

Abstract: Tool Remaining Useful Life (RUL) prediction model of historical processing conditions tends to fail to predict tool RUL under new processing conditions,and there are not sufficient training data to build a new prediction model.Thus,a transfer learning method based on dynamic adversarial domain adaptation was proposed to quickly build a tool RUL prediction model under new processing conditions.The tool RUL prediction model in source domain was pre-trained by process monitoring data sample with RUL labels under historical processing conditions.Adversarial domain adaptation was implemented using a small number of target domain samples under new process conditions,parts of the pre-trained model parameters are adjusted.The adjusted model was used to predict the tool RUL under the new processing conditions.The target domain samples were updated,and the adversarial domain adaptation and RUL prediction were repeated until the end.The effectiveness of proposed method was verified by an illustrative example of slotting cutter.

Key words: tool remaining useful life prediction, process monitoring, transfer learning, long short-term memory network, dynamic adversarial domain adaptation, slotting cutter

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