计算机集成制造系统 ›› 2020, Vol. 26 ›› Issue (9): 2445-2452.DOI: 10.13196/j.cims.2020.09.014

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基于DBN-DNN的离散制造车间订单完工期预测方法

刘道元,郭宇+,黄少华,方伟光,杨能俊   

  1. 南京航空航天大学机电学院
  • 出版日期:2020-09-30 发布日期:2020-09-30
  • 基金资助:
    国家自然科学基金资助项目(51575274);国防基础科研资助项目(JCKY2016605B006,JCKY2017203C105)。

DBN-DNN-based order completion time prediction method for discrete manufacturing workshop

  • Online:2020-09-30 Published:2020-09-30
  • Supported by:
    Project supported by the National Natural Science Foundation,China(No.51575274),and the National Defense Basic Scientific Research Foundation,China(No.JCKY2016605B006,JCKY2017203C105).

摘要: 准确的订单完工期预测是离散制造车间生产计划制定、调度排产、产品按时交付的重要保证。基于海量的多源制造数据,设计了一种基于深度置信网络—深度神经网络(DBN-DNN)的预测模型,用于实现具有大数据特征的制造系统订单完工期快速预测。选取ReLU为激活函数训练深度置信网络以提取特征,完成预训练;将预训练网络的权重和偏置参数传递至深度神经网络作为预测模型的初始化参数,并增加dropout和L2正则化,避免预测模型的过拟合问题。以某航天机加车间的10 000条具有1 059个特征的样本为数据集进行了数值实验,通过与多隐含层反向传播神经网络、主成分分析和反向传播神经网络的结合、主成分分析和支持向量回归的结合3种常用预测模型的对比分析,验证了所建立的预测模型在准确度和适用性方面具有更优的性能。

关键词: 大数据, 订单完工期, 回归预测, 深度置信网络&mdash, 深度神经网络模型, 离散制造车间

Abstract: Accurate order completion time prediction is an important guarantee for production planning,scheduling,and on-time delivery in discrete manufacturing workshop.On the basis of multi-resource and massive manufacturing data,a prediction model based on Deep Belief Network(DBN)-Deep Neural Network(DNN)was designed to rapidly predict the order completion time of manufacturing system with big data characteristics.In pre-training process,DBN with ReLU activation function was trained to extract features.In predicting process,the weight and bias parameters of DBN were transmitted to DNN as initialization parameters.The dropout layer and L2 regularization were applied to avoid overfitting problems.Taking 10 000 samples with 1059 features from a spacecraft manufacturing workshop as data set,several numerical experiments were carried out to verify the feasibility of the proposed method.The comparisons with multi-hidden-layers Back Propagation(BP)neural network,Principal Component Analysis(PCA)-BP neural network and PCA-Support Vector Regression(SVR)showed that the established prediction model had better performance in terms of accuracy and applicability.

Key words: big data, order completion time, regression and prediction, deep belief network-deep neural network model, discrete manufacturing workshop

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