计算机集成制造系统 ›› 2019, Vol. 25 ›› Issue (第6): 1454-1462.DOI: 10.13196/j.cims.2019.06.013

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面向数字孪生的产品表面模型表达与生成方法

易扬1,刘晓军1,冯锦丹2,刘庭煜3,刘金山2,倪中华1   

  1. 1.东南大学机械工程学院
    2.北京卫星制造厂有限公司
    3.南京理工大学机械工程学院
  • 出版日期:2019-06-30 发布日期:2019-06-30
  • 基金资助:
    装备发展部“十三五”计划预研资助项目(41423010402,41423010203)。

Representation and generation method of digital twin-oriented product skin model

  • Online:2019-06-30 Published:2019-06-30
  • Supported by:
    Project supported by the Preliminary Research Program of Equipment Development Department,China (No.41423010402,41423010203).

摘要: 产品数字孪生模型被认为是实现物理世界和虚拟世界深度融合的一种潜在的有效解决方法。针对产品全生命周期过程对数字孪生几何模型合理准确表达的实际应用需求,提出以非理想表面模型为载体实现数字孪生模型的几何参考表达方法。引入新一代产品几何技术规范,给出了通过几何要素及相关操作实现非理想表面模型信息的完整表达方案;分析了面向数字孪生的产品非理想表面模型的两种映射生成方法和模型创建流程,通过在离散网格模型上增加几何误差信息的方式生成规范表面模型;根据逆向建模的思想,通过实际测量离散点云数据并采用离散几何及小波分析等手段进行多尺度表面形貌误差表征,从而生成认证表面模型。最后通过某零件实例分析验证了所提方法的可行性。

关键词: 数字孪生, 产品几何技术规范, 非理想表面模型, 模型表达, 映射生成方法

Abstract: The product digital twin model is considered to achieve a deep integration of physical world and virtual world as a potential effective solution.Aiming at the practical application requirements of a reasonable and accurate digital twin geometrical model in the product life cycle,a geometrical reference representation method based on non-ideal skin model for realizing the digital twin model was proposed.Through introducing new-generation Geometrical Product Specifications (GPS),a complete representation scheme of digital twin model was defined by using geometrical feature and the related operator.Meanwhile,the two mapping generation methods and creation process of digital twin-oriented product non-ideal skin model were analyzed.On this basis,the specification skin model was generated by adding geometric error information to the discrete mesh CAD model.According to the idea of reverse modeling,the verification skin model was generated by multi-scale representation of surface topography errors using the method of discrete geometry and wavelet analysis based on discrete point cloud data of real measurement.The feasibility of the proposed method was verified by a case analysis of part instance.

Key words: digital twin, geometrical product specifications, non-ideal skin model, model representation, mapping generation method

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