计算机集成制造系统 ›› 2016, Vol. 22 ›› Issue (第4期): 953-962.DOI: 10.13196/j.cims.2016.04.009

• 产品创新开发技术 • 上一篇    下一篇

基于随机机会约束规划的U型装配线平衡优化

唐秋华1,林斌1,何晓霞2,张利平1,张超勇3,操小军4   

  1. 1.武汉科技大学机械自动化学院
    2.武汉科技大学理学院
    3.华中科技大学机械科学与工程学院
    4.神龙汽车公司技术中心
  • 出版日期:2016-04-30 发布日期:2016-04-30
  • 基金资助:
    国家自然科学基金资助项目(51275366,51305311,11201356);教育部博导和博士后科学基金资助项目(20134219110002,2013M542073)。

Balancing optimization of U-shaped assembly lines based on stochastic chance constrained programming

  • Online:2016-04-30 Published:2016-04-30
  • Supported by:
    Project supported by the National Natural Science Foundation,China(No.51275366,51305311,11201356),and the Doctoral Program of Higher Education,China(No.20134219110002,2013M542073).

摘要: 为减少因操作工时波动引起的生产效率损失或生产秩序中断,针对随机工时下第二类U型装配线平衡问题,提出基于物流运输特性的U型装配优先关系约束条件,以保证入口和出口线上的物流顺行;以线效率高和稳定性强为目标,建立了双目标随机机会约束规划模型。由于该模型具有随机、多目标、非线性等属性,通过对随机机会约束的确定型等价处理、对双目标的归一化处理、对非线性约束的线性化处理,将原模型转换为混合整数线性规划模型,并用GAMS/Cplex进行求解。实验结果表明,在操作工时包含随机性时,所提出的随机机会约束规划模型及确定型线性化处理方法,可以较小的效率损失换取生产稳定性的显著提升。

关键词: U型装配线, 平衡, 随机工时, 多约束, 确定型等价模型

Abstract: To reduce the productivity loss or frequent disruption due to processing time fluctuation in the stochastic U-shaped assembly line balancing of type-II,a precedence constraint was established so as to ensure the material flow between entrance and exit of the line.A bi-objective stochastic chance-constraint programming model was formulated with two goals of improving productivity and stability simultaneously.Owing to the properties such as randomness,non-linearity and intractability of the proposed model,the stochastic chance constraint related to processing times was transformed into its deterministic equivalent,two incompatible goals were normalized and combined,and two nonlinear constraints were linearized.Therefore,a mixed-integer linear programming model was achieved,which could be solved by GAMS/Cplex.Experimental results demonstrated that under the stochastic processing times,the proposed stochastic chance-constraint program model and its solution methodology could lead to a vast promotion in the production stablity at the cost of tiny productivity loss.

Key words: U-shaped assembly lines, balancing, stochastic processing time, multiple constraints, deterministic equivalent model

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