计算机集成制造系统 ›› 2016, Vol. 22 ›› Issue (第1期): 265-271.DOI: 10.13196/j.cims.2016.01.026

• 产品创新开发技术 • 上一篇    下一篇

新型五轴混联机床的后置处理与轨迹仿真

孙凯1,倪雁冰1+,王辉2,郭小宝1,许健1   

  1. 1.天津大学机械工程学院
    2.天津大学天津市装备设计与制造重点实验室
  • 出版日期:2016-01-30 发布日期:2016-01-30
  • 基金资助:
    国家自然科学基金资助项目(51575385)。

Post-processing and simulation of novel five-axis hybrid machine tool

  • Online:2016-01-30 Published:2016-01-30
  • Supported by:
    Project supported by the National Natural Science Foundation,China(No.51575385).

摘要: 为适应我国航空航天大型整体结构件的加工需求,以一种采用三坐标并联动力头的新型五轴混联机床为对象,基于矢量链方法建立了机床工作空间到驱动轴的运动学映射模型,在此基础上开发了机床的后置处理模块和刀具轨迹仿真模块。在后置处理模块中,对计算机辅助制造系统生成的刀位文件在工作空间中插补并进行坐标变换,得到加工程序点集,然后通过调用运动学逆解模块将其转换成驱动轴的运动控制序列,并对进给速度进行校验,以实现对混联机床的五轴控制。所开发的轨迹仿真模块基于运动学正解模型,实现了驱动轴电机位移参数采集、刀具工作空间轨迹显示、刀具运行状态监测。以“S”型试件为例进行了编程与加工实验,初步验证了开发模块的性能。

关键词: 混联机床, 运动学映射模型, 后置处理, 刀具轨迹仿真

Abstract: Based on a novel 5-axis hybrid machine tool with a three coordinate parallel power head,the kinematics mapping model from work space to drive shaft was established with vector chain method,which laid a foundation for the development of post-processing module and tool path simulation module.In the post-processing module,the interpolation and coordinate transformation of cutter location file produced from CAM system were carried out in workspace,and the process point set was obtained.The inverse kinematics was invoked to convert the process point set into motion control sequence,and the feed speed was determined.Thus the five-axis control of hybrid machine tool was achieved.Based on  forward kinematics,the tool path simulation module was developed which realized the parameters collection of drive shaft motor displacement,the display of cutting tool workspace path and the monitoring of cutting tool running state.The programming and machining experiment of a specimen with “S” shape was completed successfully,which verified the performance of the developed module.

Key words: hybrid machine tool, kinematics mapping model, post-processing, tool path simulation

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