›› 2021, Vol. 27 ›› Issue (8): 2215-2225.DOI: 10.13196/j.cims.2021.08.005

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Accurate modeling of spindle system considering transition section between chuck and tool

  

  • Online:2021-08-31 Published:2021-08-31
  • Supported by:
    Project supported by the Shanghai Municipal Science and Technology Commission,China(No.17060502600).

考虑夹头与刀具过渡段的主轴系统精确建模

朱坚民,石园园+,田丰庆,黄扬辉,孟聪,陈琳   

  1. 上海理工大学机械工程学院
  • 基金资助:
    上海市科委科研计划资助项目(17060502600)。

Abstract: To solve the division problem of spindle system sub-structure and to improve the accuracy of each sub-structure's modeling in the frequency response function prediction of the tool tip point of spindle system,an equivalent modeling of the chuck in the spindle system based on the equal moment method of inertia was proposed,and the tooth segments and transition sections of the milling cutter was modeled accurately based on the method of equal mean moment of inertia.The VMC850E spindle system was used as the research object,and the equivalent model of spindle system holder-chuck-tool interface was established by Receptance Coupling Substructure Analysis (RCSA) method.The cuckoo search algorithm was used to determine the dynamic parameters of holder-chuck and chuck-tool two joint surfaces with the minimum error between the experimental value and the theoretical value of the frequency response function of tool tip point.The experimental results showed that the error between the predicted and measured third-order natural frequencies was within 1.8%,and the method was feasible and effective.

Key words: spindle system, chuck, milling cutter, precision modeling, sensitivity analysis, parameter identification

摘要:

为解决主轴系统刀尖点频响函数预测中的主轴系统子结构划分问题,并提高各子结构建模的精确性,提出基于等转动惯量法对主轴系统中的夹头进行等效建模,基于等平均惯性矩的方法对铣刀的刀齿段和过渡段进行精确建模,以VMC850E主轴系统为研究对象,通过响应耦合子结构法建立主轴系统刀柄—夹头—刀具结合面等效模型,以刀尖点频响函数实验值和理论值误差最小为目标,采用布谷鸟搜索优化算法确定刀柄—夹头、夹头—刀具两个结合面动力学参数。实验结果表明,预测和实测前三阶固有频率之间的误差在18%以内,所提方法具有可行性和有效性。

关键词: 主轴系统, 夹头, 铣刀, 精确建模, 灵敏度分析, 参数辨识

CLC Number: