• 论文 •    

敏捷制造车间布局优化的启发式算法

应保胜,张华,杨少华   

  1. 1.武汉科技大学机械制造与传动省级重点实验室,湖北武汉430081;2.武汉电力职业技术学院,湖北武汉430079
  • 出版日期:2004-08-15 发布日期:2004-08-25

Heuristic algorithm for machine layout in cellular shop

YING Bao-sheng, ZHANG Hua,YANG Shao-hua   

  1. 1.Hubei Province Key Lab. of Mech. Manu. &Transmission,Wuhan Univ. of S & T, Wuhan430081, China;2.Wuhan Electric Power Tech. Coll., Wuhan430079, China
  • Online:2004-08-15 Published:2004-08-25

摘要: 为了有效地减少产品在敏捷制造车间中的非加工费用,根据车间中的生产工艺流程对设备进行优化布局,提出了一个处理敏捷制造车间机器布局的启发式算法,算法综合考虑机器间零件流的流量、零件的传输因素、机器的空间布局限制等,以机器间的传输费用作为评价分值,以总分值最小为优化目标,通过收养、合并、交叉、移位操作,依次将各机器安排在一个3×3的网格布局中。该算法提供了一个灵活的、近似最优的车间设备布局。最后,演示了一个虚拟实例。

关键词: 车间布局, 启发式算法, 优化算法, 敏捷制造

Abstract: To reduce the nonproductive cost of workpiece in cellular shop,it is necessary to optimize the machine layout in cellular shop based on the machining process of workpiece. A heuristic algorithm was presented that addressed problems of machine layout in cellular manufacturing. The algorithm considered one cell at a time with a maximum of 9 machines, which was assigned into a 3 ×3-grid space according to the ranking result. The algorithm used adoption, merging, swapping operations to relate machines in a cell by examining the merged part flow weights of machine pairs. The establishment of the part flow weight included practical constrains, such as the part-handling factor and the number of parts per transportation. Then, an objective function was employed to determine the total traveling score in which the traveling distance was covered. The algorithm provided near-optimum layouts. Finally, a case was used to illustrate the operations.

Key words: machine layout, heuristic algorithm, optimum algorithm, cellular manufacturing

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