计算机集成制造系统 ›› 2019, Vol. 25 ›› Issue (第2): 508-519.DOI: 10.13196/j.cims.2019.02.024

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基于系统动力学仿真的国产汽车质量经济性研究

周福礼1,王旭2,叶正梗3,林云2,何彦东4   

  1. 1.郑州轻工业大学经济与管理学院
    2.重庆大学机械工程学院
    3.西北工业大学机电学院
    4.清华大学深圳研究生院
  • 出版日期:2019-02-28 发布日期:2019-02-28

Economy of quality for Chinese domestic automotive products based on systems dynamics simulation

  • Online:2019-02-28 Published:2019-02-28

摘要: 为从全生命周期研究国产汽车的质量经济性,依据整车制造的质量传递及持续质量改进流程建立了闭环流图,构建了系统动力学仿真模型。通过二维质量总相关成本框架,从“预防—鉴定—损失”质量成本和寿命周期成本两个维度描述了整车的经济性,以千台车维修频次R/1000@3MIS和千台车抱怨数TGW/1000@3MIS反映部件/整车的质量水平。应用系统动力学建模刻画国产汽车质量经济性指标的交互关系,并仿真质量改进过程中不同质量活动要素投入时,整车质量经济性指标的变化规律,实现对整车的质量经济性评价。仿真结果表明,质量活动投入能够改善产品的质量经济性指标,不同质量活动及投入策略的选择对整车质量经济性提升存在差异;主机厂应通过关键零部件质量投入提升整车质量经济性,为进一步研究整车质量改善计划提供理论支持和实践参考。

关键词: 国产汽车, 千台车维修频次, 千台车抱怨数, 系统动力学, 质量经济性, 仿真

Abstract: To study the quality of economics of automobile parts and domestic vehicles from total lifecycle perspective,a system dynamic model based on the quality generation of automobile and continuous quality improvement procedure was established.In light of the Two Dimensional Quality Related Cost (2D-QRC),the Prevention-Appraisal-Failure(PAF) cost and lifecycle cost were highlighted to describe the economy of auto products.The maintenance frequency per thousand vehicles (R/1000@3MIS) and customer complaints per thousand vehicles (TGW/1000@3MIS) indexes were employed to reflect the quality level of key parts and automobile products.To evaluate the quality of economics of automobile product,Vensim PLE was applied to simulate the constructed system dynamics model,which could derive the variation trend of key indicators in different quality investment portfolios of specific quality activities.The simulation results showed that the quality investment could improve the performance of quality of economic indicators,especially by quality improvement of key parts and supplier management,and there existed the obvious discrepancy of improvement performance among different quality activities and improvement strategies.The domestic automotive industry could improve the quality of economics of their products with key outsourcing parts enhancement,which would provide theoretical support and practical reference to the future research on strategic quality improvement plan establishment.

Key words: domestic automobile, R/1000@3MIS, TGW/1000@3MIS, systems dynamics, quality of economics, simulation

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