计算机集成制造系统 ›› 2022, Vol. 28 ›› Issue (9): 2718-2725.DOI: 10.13196/j.cims.2022.09.006

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支持快速设计与性能跟踪的夹具数字孪生模型

马嵩华1,2,3,胡凯鑫1,2,3,胡天亮1,2,3   

  1. 1.山东大学机械工程学院
    2.山东大学高效洁净机械制造教育部重点实验室
    3.山东大学机械工程国家级试验教学示范中心
  • 出版日期:2022-09-30 发布日期:2022-10-21
  • 基金资助:
    国家自然科学基金资助项目(51505254,51975326);山东省重大科技创新工程资助项目(2019JZZY010123)。

Digital twins of fixtures supporting rapid design and performance tracking

MA Songhua1,2,3,HU Kaixin1,2,3,HU Tianliang1,2,3   

  1. 1.School of Mechanical Engineering,Shandong University
    2.Key Laboratory of High Efficiency and Clean Mechanical Manufacture,Ministry of Education,Shandong University
    3.National Demonstration Center for Experimental Mechanical Engineering Education,Shandong University
  • Online:2022-09-30 Published:2022-10-21
  • Supported by:
    Project supported by the National Natural Science Foundation,China(No.51505254,51975326),and the Major Scientific and Technological Innovation Projects in Shandong Province,China(No.2019JZZY010123).

摘要: 为满足精密零件切削加工中的装夹定位要求,支持夹具快速变型设计,研究了面向精密制造支持快速设计与性能跟踪的夹具数字孪生模型。基于数字孪生理论建立了夹具高保真模型,定义包括基于功构模型的夹具组成模型、基于设计理论的结构模型和基于蒙皮模型(SMS)的精度模型,以支持夹具的快速变型设计;跟踪切削加工过程中夹具的振动数据和表面质量数据,形成动态感知数据集,实现夹具的装配精度仿真和装夹稳定性预测。通过建立夹具快速设计及性能跟踪原型系统,验证了夹具数字孪生模型的有益性,实现了长生命周期下精密零件切削加工的装夹稳定性和定位精度。

关键词: 夹具设计, 数字孪生, 高保真模型, 动态感知数据

Abstract: To meet the requirements of clamping and positioning in the cutting of precision parts,and to support the rapid modification design of fixtures,the rapid design and performance tracking system of fixtures based on digital twins were researched and established.A high-fidelity model of the fixture-workpiece system was established based on the digital twin theory.The definition included a fixture composition model based on ontology technology,a structural model based on design theory,and an accuracy model based on Skin Model Shapes (SMS) to support rapid fixtures Modified design.Tracking the vibration data and surface quality data of the fixture during the cutting process,a dynamic perception data set was formed,and the simulation of fixture assembly accuracy and the prediction of clamping stability were realized.Through the establishment of fixture rapid design and performance tracking prototype system,the usefulness of the fixture digital twin model was verified,and the clamping stability and positioning accuracy of precision parts cutting processing under a long life cycle were realized.

Key words: fixture design, digital twin, high-fidelity model, dynamic sensing data

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