计算机集成制造系统 ›› 2019, Vol. 25 ›› Issue (第7): 1746-1756.DOI: 10.13196/j.cims.2019.07.015

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基于小生境粒子群算法的刀具容屑槽刃磨工艺设计

李国超1,2,周宏根1,2,景旭文1,2,田桂中1,2,李磊1,2   

  1. 1.江苏科技大学机械工程学院
    2.江苏省船海机械先进制造及工艺重点实验室
  • 出版日期:2019-07-31 发布日期:2019-07-31
  • 基金资助:
    国家青年基金资助项目(51605207);江苏省青年基金资助项目(BK20160563)。

Integral tool groove machining process design based on niche particle swarm optimization

  • Online:2019-07-31 Published:2019-07-31
  • Supported by:
    Projecet supported by the National Natural Science Foundation,China(No.51605207),and the Natural Science Foundation of Jiangsu Province,China(No.BK20160563).

摘要: 为解决整体刀具容屑槽刃磨制造工艺设计过程中的砂轮形状和位姿求解问题,提出基于已有双斜面型(DOB型)砂轮库或基于DOB型砂轮尺寸和位姿组合优化的容屑槽刃磨成形工艺设计方法。首先,建立反映不同刃磨精度需求的目标函数,将容屑槽刃磨工艺制定问题转化为目标函数最小值求解问题;其次,作为目标函数核心组成部分,基于空间解析几何及图形算法建立具有强鲁棒性的容屑槽预测方法,实现根据已知砂轮形状和位姿快速求解加工获得的容屑槽端截线轮廓及前角、芯径、槽宽等关键结构参数;然后,基于砂轮位姿对容屑槽形状的影响规律,建立了基于环形拓扑小生境粒子群优化算法的目标函数最优解搜索方法。通过3个算例验证了研究成果的有效性。

关键词: 容屑槽, 成形工艺, 双斜面砂轮, 小生境粒子群算法

Abstract: To solve the wheel geometry and position for the integer cutting tool groove machining process,two groove machining strategies that were based on the existed Double-oblique (DOB) wheels and based on the optimized DOB wheel and its position were introduced.An objective function consist of diverse accuracy requirements was built to convert the problem into minimum solution of objective function.A groove prediction model with strong robust was built based on the space analytic geometry theory and graphics algorithm.Therefore,the groove profile or structures such as rake angle,core radius and groove width could be deduced by the wheel geometry and position.The influence of wheel positions on the machined groove geometry was discussed.The Niche Particle Swarm Optimization (NPSO) was employed and modified to solve the objective model.Three cases were carried out to validate the study.

Key words: groove, grinding processes, double oblique wheel, niche particle swarm optimization

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