计算机集成制造系统 ›› 2014, Vol. 20 ›› Issue (11): 2683-2689.DOI: 10.13196/j.cims.2014.11.005

• 产品创新开发技术 • 上一篇    下一篇

基准遵循最大实体要求时的几何要素检验方法

吴玉光,王大强   

  1. 杭州电子科技大学机械工程学院
  • 出版日期:2014-11-30 发布日期:2014-11-30
  • 基金资助:
    国家自然科学基金资助项目(51175132)。

Inspection method of geometric feature when datum flowing maximum material requirements

  • Online:2014-11-30 Published:2014-11-30
  • Supported by:
    Project supported by the National Natural Science Foundation,China(No.51175132).

摘要: 为了进行零件的几何误差检测以提高零件的合格率,提出一个通用的基准偏差量的表示和补偿方法。利用模拟基准要素概念,确定实际状态下模拟基准要素和最大实体状态下基准要素边界之间的相对位置关系,获得最大实体状态和零件实际状态的基准参考框架之间可能存在的相对位置变化范围。对遵循最大实体要求的圆柱基准和直槽基准的两个基准组合,采用曲柄导杆机构和摆杆机构的组合机构表示相对位置关系,曲柄长度和摆杆摆角就是两个基准偏离其最大实体状态的偏差量,曲柄长度对应被测目标要素的几何公差值的补偿量,而摆杆摆角则对被测目标要素的公差带的形状同时进行了修改和扩大。以一个成组要素的位置度误差检测为例说明了具体实施方法,并讨论了应用最大实体要求的基准本身的精度等级设置关系。

关键词: 最大实体要求, 检验方法, 偏差表示, 补偿方法

Abstract: To improve the parts'percent of pass,the geometric tolerance of measured feature was compensated by the deviation of datums deviated from the Maximum Material Condition (MMC) under the condition of following Maximum Material Requirement (MMR).A general representation and compensation method of datum's deviations was proposed to solve the problem of compensation for parts'geometric deviation inspection.The relative position between the Datum Feature Simulator (DFS) at actual condition and the datum boundary at MMC was determined according to the determination method of DFS,and the relative position boundary between design Datum Reference Frame (DRF) and measurement DRF were obtained.For the datum combination of cylinder and slot which were subjected to the maximum material requirements,the relative position boundary between design DRF and measurement DRF was represented by combined mechanism of crank-guide bar and oscillating bar.The deviations of datum were represented by the crank length and the oscillating angle of the oscillating bar,and the crank length was the increment of compensated value for tolerance feature,the oscillating angle was used to modify and enlarge the tolerance zone of the tolerance feature.An example was used to demonstrate the implementation of the proposed method,and the precision class relation among these datums was discussed.

Key words: maximum material requirements, inspection method, deviation representation, compensation method

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