Computer Integrated Manufacturing System ›› 2024, Vol. 30 ›› Issue (9): 3071-3083.DOI: 10.13196/j.cims.2023.0F06

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Balancing man-robot cooperative assembly line utilizing enhanced migrating bird optimization algorithm

ZHENG Chenyu1,2,LI Zixiang1,2+,TANG Qiuhua1,3,ZHANG Zikai1,3,ZHANG Liping1,3   

  1. 1.Hubei Key Laboratory of Metallurgical Equipment and Control Technology,Ministry of Education,Wuhan University of Science and Technology
    2.Hubei Key Laboratory of Mechanical Transmission and Manufacturing Engineering,Wuhan University of Science and Technology
    3.Precision Manufacturing Institute,Wuhan University of Science and Technology
  • Online:2024-09-30 Published:2024-10-08
  • Supported by:
    Project supported by the National Natural Science Foundation,China(No.62173260,61803287),and the Hubei Provincial Natural Science Foundation,China(No.2024AFB641).

基于改进候鸟迁徙算法的人机协作装配线平衡优化

郑晨昱1,2,李梓响1,2+,唐秋华1,3,张子凯1,3,张利平1,3   

  1. 1.武汉科技大学冶金装备及其控制教育部重点实验室
    2.武汉科技大学机械传动与制造工程湖北省重点实验室
    3.武汉科技大学精密制造研究院
  • 作者简介:
    郑晨昱(1998-),男,浙江衢州人,博士研究生,研究方向:生产过程与调度,E-mail:z173570209@163.com;

    +李梓响(1990-),男,河南信阳人,副教授,博士,研究方向:生产过程与调度、智能优化算法,通讯作者,E-mail:lizixiang@wust.edu.cn;

    唐秋华(1970-),女,土家族,湖北利川人,教授,博士,博士生导师,研究方向:生产过程与调度、智能优化算法,E-mail:tangqiuhua@wust.edu.cn;

    张子凯(1994-),男,湖北襄阳人,讲师,博士,研究方向:生产过程与调度、智能优化算法,E-mail:zhangzikai0703@gmail.com;

    张利平(1983-),女,河南安阳人,教授,博士,研究方向:智能算法、先进制造技术,E-mail:zhangliping@wust.edu.cn。
  • 基金资助:
    国家自然科学基金资助项目(62173260,61803287);湖北省自然科学基金面上资助项目(2024AFB641)。

Abstract: Collaborative robots (Cobots) have been increasingly utilized in assembly lines to assist the human workers or complete the assembly tasks independently to reduce the human worker cost.Two mixed-integer programming models were formulated to optimize the cycle time in assembly lines with different types of cobots and parallel collaboration.These two models were capable of solving the small-size instances optimally and the improved model had the smaller solving time.Meanwhile,an improved migrating birds optimization algorithm was also developed to solve large-size problems.By adopting two-layer coding mode of task assignment vector and process alternative vector,this algorithm obtained developed a feasible scheduling scheme with a mathematical programming approach in decoding.The proposed algorithm utilized improved leader improvement phase and population improvement phase to accelerate the evolution of whole swarm and avoid being trapping in local optimum,and a restart mechanism was used to enhance the algorithm's exploration ability.To evaluate the proposed method,it was compared with simulated annealing algorithm,late acceptance hill-climbing algorithm,genetic algorithm,particle swarm optimization algorithm,original artificial bee colony algorithm and original migrating bird optimization algorithm.Computational study demonstrated that the proposed algorithm outperformed the original one and achieved promising performance in comparison with other methods.

Key words: assembly line balancing, man-robot collaboration, mathematical programming, migrating birds optimization algorithm, intelligent optimization algorithm

摘要: 随着员工成本的增加,协作机器人逐步应用于装配线以独立完成或者协助员工完成装配操作。针对多种机器人和并行协作的人机协作装配线平衡问题,构建了两个混合整数规划模型以优化生产节拍。模型均可实现小规模案例的精确求解,并且改进后的模型在求解时间上明显优于改进前的模型。同时,提出了改进的候鸟迁徙算法以实现大规模问题的求解。该算法采取任务分配向量和装配模式向量双层编码方式,并在解码中采取数学规划方法获得可行的调度方案。改进的候鸟迁徙算法采取改进的领鸟进化阶段和改进的个体进化阶段以加速种群的进化并防止陷入局部最优,采取重启机制增强算法的探索能力。为了测试改进算法的性能,该算法与延迟接受爬山算法、模拟退火算法、遗传算法、离散粒子群算法、原始人工蜂群算法和原始候鸟迁徙算法进行对比,测试结果表明改进算法优于对比算法,可实现人机协作装配线平衡问题的高效求解。

关键词: 装配线平衡, 人机协作, 数学规划, 候鸟迁徙算法, 智能优化算法

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